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Barrel Shroud

The outer shroud that goes round the pump barrel, with two mounting lugs and longitudinal stiffening ribs cast straight onto the shell.

Barrel Shroud casting
Drag to rotate · scroll to zoom Swipe to rotate · pinch to zoom The actual model this part was tooled from

Barrel Shroud

The outer shroud that goes round the pump barrel, with two mounting lugs and longitudinal stiffening ribs cast straight onto the shell.

Thin and deep is the difficult combination in sand casting. The metal has to run the full depth of the shell before it starts to freeze, which is why the ribs are where they are — they stiffen the finished part, but during pouring they also feed metal down the wall.

144 × 149 × 126 mm, about 2.4 kg in grey iron. One side is open; the two lugs are on the closed side and are drilled after casting.

Envelope144 × 149.2 × 125.6 mm
Cast volume330.8 cm³
Weight, grey ironapprox. 2.38 kg as-cast
Casting processVertical-line sand moulding on two lines (national patent)
MaterialsGrey iron · ductile iron · WCB carbon steel · CF8M stainless
Machined featuresLug holes · open-end face · any spigot the barrel locates on
Minimum order100 pieces
CertificationEN 10204 3.1 per heat, spectrometer results
Source of geometryYour drawing, 3D file or a worn sample
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Casting Notes

What Is Difficult About This One

Every casting has one or two features that decide whether the batch repeats. On this part they are these.

Thin wall, full depth

Gating has to fill the shell before the wall freezes. On a section this thin that is a pouring-temperature and gating question, not a pattern question.

Ribs do double duty

They stiffen the shroud in service and help feed metal down the wall during pouring.

Lugs cast on, drilled after

Cast integral with the shell rather than welded — a welded lug on a wall this thin distorts the shell as it cools.

Materials

Alloy Options

The same geometry is a different part in three different plants. Chloride content, abrasion and temperature drive the choice — not the name of the fluid.

AlloyGradeWhen it is the right choice
Grey ironHT200 / HT250Default for water duty. Damps vibration, machines easily, lowest cost.
Ductile ironQT450 / QT500When the duty is cyclic or the part takes shock. Tougher than grey.
WCB carbon steelASTM A216 WCBHigher strength, weldable. For pressure-bearing bodies.
CF8M stainlessASTM A743 CF8MChloride and corrosion duty — the cast equivalent of 316.
Enquiry

What to Send Us

These are the ones specific to this part. A drawing, a 3D file or the worn original covers all of them at once.

ItemWhy it matters
Barrel outside diameterThe shroud has to clear it with the gap you want
Lug hole pitch and sizeBoth lugs, and which face they mount against
Whether the open end locates on anythingIt changes whether that face gets machined