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Round-Body Pump Casing

A round body with a bolted joint face and three lugs on the outside. Shallow draft the whole way round, which is exactly what a vertical moulding line wants.

Round-Body Pump Casing casting
Drag to rotate · scroll to zoom Swipe to rotate · pinch to zoom The actual model this part was tooled from

Round-Body Pump Casing

A round body with a bolted joint face and three lugs on the outside. Shallow draft the whole way round, which is exactly what a vertical moulding line wants.

It is the flattest part in this group — 190 × 183 × 77 mm and about 2.4 kg. A round body with generous draft strips off a vertical line cleanly and repeatably, which is why parts shaped like this are the cheapest per piece in a batch of 100.

The joint face and its bolt circle are the only surfaces that have to be accurate. Ribs run down the outside of the body between the lugs — cast, not machined, and doing real work in stiffening a shell this shallow.

Envelope189.7 × 182.6 × 77 mm
Cast volume333.6 cm³
Weight, grey ironapprox. 2.4 kg as-cast
Casting processVertical-line sand moulding on two lines (national patent)
MaterialsGrey iron · ductile iron · WCB carbon steel · CF8M stainless
Machined featuresJoint face and bolt circle · centre bore and register · lug seats
Minimum order100 pieces
CertificationEN 10204 3.1 per heat, spectrometer results
Source of geometryYour drawing, 3D file or a worn sample
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Casting Notes

What Is Difficult About This One

Every casting has one or two features that decide whether the batch repeats. On this part they are these.

Shallow draft, clean strip

No undercuts anywhere on the outside. The whole body draws in one direction, which is the single biggest factor in batch consistency.

Ribs are structural, not decoration

A shell this flat would ring and flex without them. They are cast in and left as-cast.

Joint face is the only reference

Everything else is located off it, so it is machined first and measured on every first article.

Materials

Alloy Options

The same geometry is a different part in three different plants. Chloride content, abrasion and temperature drive the choice — not the name of the fluid.

AlloyGradeWhen it is the right choice
Grey ironHT200 / HT250Default for water duty. Damps vibration, machines easily, lowest cost.
Ductile ironQT450 / QT500When the duty is cyclic or the part takes shock. Tougher than grey.
WCB carbon steelASTM A216 WCBHigher strength, weldable. For pressure-bearing bodies.
CF8M stainlessASTM A743 CF8MChloride and corrosion duty — the cast equivalent of 316.
Enquiry

What to Send Us

These are the ones specific to this part. A drawing, a 3D file or the worn original covers all of them at once.

ItemWhy it matters
Joint face bolt circleDiameter and hole count — this is the interface that matters
Centre bore and registerWhat the shaft or cover has to locate on
Lug positionsThree lugs, and their clocking relative to the bore